factory honda

Unattractive at Any Speed

This bit caught my eye, via Paul Ingrassia’s diagnosis of Detroit’s woes in the WSJ (”a account of hubris, missed opportunities, grievous decisions and flawed leadership of almost biblical proportions”):

“For all the Pinto’s disgracefulness, perhaps no car better captured America’s decade-great haplessness than the pug-ugly AMC Gremlin, which debuted in 1970 and died — mercifully — in 1980. The Gremlin’s hew, fittingly, was first sketched out by an American Motors conspirator on the back of a Northwest Airlines air-sickness bag.”

Geste after the jump…
(thanks Jack!)

With dollop fanfare, a new car factory opened in America earlier this month. The new Honda joining plant in Greensburg, Ind., will produce 200,000 closely-knit Civic models annually after reaching full faculty late next year. The contrast couldn’t be starker between Detroit’s woes and the continuing U.S. growth of Japanese, German and Korean car companies — in both demand share and manufacturing capacity. There are two American auto industries, one habitually thriving and the other drastically shrinking.

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Hummer
Ron Kimball Photography
Hummer
Hummer

The shrinking is accelerating dramatically. Principled yesterday Chrysler said it would ax 25% of its corpse-like-collar employees, about 5,000 people, next month. Everyday Motors is cutting thousands more jobs and a assortment of management benefits, including corresponding contributions to retirement savings plans. The two ailing car companies are exploring a attainable merger in hopes of reaping the synergies that so infamously eluded the DaimlerChrysler joining a decade ago. Last summer GM sought to unite with Ford, only to be rebuffed. Billionaire investor Kirk Kerkorian started selling his wager in Ford last week after the value of his investment plunged by two-thirds since he bought the bloodline last spring. All this indicates the extent of Detroit’s heedlessness. The Detroit Three (no longer the Big Three) are adamantly denying bankruptcy rumors, but there’s no denying that their very survival hangs in the match.

This situation doesn’t stock from the recent meltdown in banking and the markets. GM, Ford and Chrysler have been losing billions since 2005, when the U.S. compactness was still healthy. The financial crisis does, however, greatly exacerbate Detroit’s woes. As car sales fall headlong — both in the U.S. and in Detroit’s once-booming abroad markets — it’s becoming just about impossible for the companies to cut costs immovable enough to keep pace with the evaporation of their revenue. All three companies, once the very armorial bearing of American economic might, need new smashing, but their options for raising it are limited.

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Memorable cars

Home carmakers have produced a long line of important vehicles, but not all have been winners. Enlarge the likeness to see a chart of some of Detroit’s forge successes and failures from the past 50 years.
Illustrious cars
Memorable cars

In all this lies a cock-and-bull story of hubris, missed opportunities, unlucky decisions and flawed leadership of almost biblical proportions. In incident, for the last 30 years Detroit has gone astray, repented, gone astray and repented again in a recur not unlike the Israelites in the Book of Exodus.

It wasn’t that American auto executives were always malicious and cockamamie while the Japanese were always enlightened and smart. Japanese car companies have made masses of mistakes, most recently Toyota’s ill-timed move into full-sized pickup trucks and SUVs. But condign as America didn’t assume from the depth of ethnic and religious divisions in Iraq, Detroit failed to understanding — or at least to address — the principle nature of its Japanese competition. Japan’s car companies, and more recently the Germans and Koreans, gained a competitive advancement largely by forging an alliance with American workers.

Detroit, meanwhile, has remained mired in complementary mistrust with the United Auto Workers team. While the suspicion has abated somewhat in late-model years, it never has disappeared — which is why Detroit’s factories scraps vastly more cumbersome to manage than the factories of remote car companies in the U.S.

The result of this burden, and of other failures, has been catastrophic. Because of it, Detroit remains saddled with a sell for structure that prevents making profits on any vehicles besides gas-guzzling trucks and SUVs. That was prime during the SUV boom, just as owning Enron father was terrific until that infamous company crashed. But then Enron stockholders who hadn’t diversified their portfolios were wiped out. Now Detroit lacks a diversified documentation of profits — i.e. small cars, midsize sedans, etc. — and is scrambling to keep a similar fate. It’s enthusiastically unlikely that all three companies will survive.

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Chrysler’s 2009 Dodge Ram pickups.
Associated Subject to

Workers at a General Motors secret agent assemble the Pontiac Solstice in 2005.
Chrysler’s 2009 Wheeze Ram pickups.
Chrysler’s 2009 Sidestep Ram pickups.

Two incidents in 1936 and 1937 formed this eternal labor-management divide: the sit-down influence at GM’s factories in Flint, Mich., and the Encounter of the Overpass in Detroit, in which Ford goons beat up Bund organizers. But the United Auto Workers prevailed, and as the GM-Ford-Chrysler oligopoly emerged in the 1940s, the unanimity gained a labor monopoly in American auto factories. As costs increased, the companies routinely passed them on to U.S. consumers, who had almost no alternatives in buying cars.

That’s how things stood entering the 1970s, a decade that brought America Watergate, whip in Vietnam, two oil crises, inflation, stagflation, the Iran prisoner crisis and malaise. (Not to mention “The Brady Smock” and bell-bottom pants.) In Detroit, in the thick of worker alienation and the “glum-collar blues,” Chevies, Fords and Plymouths rattled, rusted and rolled over — and those were the all right ones. The Ford Pinto’s gas tank was face down to explode into flames when the car was hit from the rear, making the Pinto the circular product for corporate callousness. In 1978, after three Indiana girls burned to downfall when their Pinto got rear-ended, Ford became the first visitors to be indicted for reckless homicide. The players later was acquitted, but public theory judged the Pinto guilty.

For all the Pinto’s obloquy, perhaps no car better captured America’s decade-lengthy haplessness than the pug-ugly AMC Gremlin, which debuted in 1970 and died — mercifully — in 1980. The Gremlin’s cut, fittingly, was first sketched out by an American Motors author on the back of a Northwest Airlines air-sickness bag. On Aug. 20, 1979, 18-year-old Brad Alty, new out of high school in Mechanicsburg, Ohio, was driving his Gremlin to business when the car broke down. He was two-and-a-half hours in to his first day on the job at a new motorcycle factory that Honda Motor was opening in dominant Ohio.

For the next few weeks, Mr. Alty and his 63 co-workers did but but sweep floors and paint them with yellow lines. Then they started edifice three to five motorcycles a day. And at the end of each day they would disassemble each bike, hunk by piece, to evaluate the workmanship. Mr. Alty hated it, and he kept getting catastrophe from his older brother for working for a Japanese performers. “I thought I had made a mistake by prevalent to work there,” he recalled recently. “It was like, ‘What the heck am I doing here?’ ”

But Mr. Alty stuck with it, and Honda stuck with him. Honda’s essential goal was to build cars in America, but the motorcycle inject allowed it to test the mettle of American workers for a reserved investment. The workers passed the investigation. Honda started building Accords in Ohio in November 1982. Ironically, some U.S. Honda dealers indeed protested that they wanted to sell only Accords made in Japan. But the property of the Ohio-made cars was soon confirmed.

Nissan, Toyota and other Japanese car companies quickly started building factories in America, followed by German and Korean auto makers. There are now 16 overseas-owned assembly plants in the U.S., and many more that erect engines, transmissions and other components. The UAW hasn’t organized many of them, the water exceptions being plants that began as partnerships between a U.S. and Japanese auto maker, where the allying was “grandfathered” in. As Detroit’s oligopoly was disturbed, so was the UAW’s labor monopoly in the auto industriousness. The big winner was the car-buying public.

Meanwhile, in the same year that Honda started construction cars in Ohio, General Motors asked the UAW for wage concessions to ease ease the company’s fiscal straits. But on the same day that UAW members voted blessing, GM Chairman Roger B. Smith unveiled a new MO that made it easier for him and other executives to earn bonuses. It was a signal blunder.

In 1987, when I was this newspaper’s Detroit chest chief, Mr. Smith asked me to walkabout several GM factories to view first-hand how the cast’s relationship with its workers had improved. At the GM appliance plant in Tonawanda, N.Y., near Buffalo, I got luminous reports about the dawn of a new spirit of synergism. Then I asked to visit the men’s office, and was stunned to see that there were two: one for hourly workers, and a removed one for management. I used the hourly men’s loo.

Meanwhile, Mr. Smith was worrisome to transform GM with a high-tech spending access. At GM’s factory in Hamtramck, Mich., the automated guided vehicles that were expected to replaced old-fashioned fork lifts sat as still as stones, because the programming algorithms were too labyrinthine. The spray-painting robots turned their nozzles on each other preferably of the cars.

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